enLanguage

Electric Cylinder Tube

What Is Electric Cylinder Tube?

 

An electric cylinder tube is a device that converts electrical energy into linear mechanical motion or force. It consists of a cylindrical tube that contains a motor, a screw or belt mechanism, and a piston or rod, which moves in a linear direction. Electric cylinder tubes are used in various industrial applications, particularly in the automation industry, as they offer precise positioning and repeatability, with no need for external hydraulic or pneumatic power sources. They are also quieter, cleaner, and more energy-efficient than traditional hydraulic or pneumatic cylinders.

 

 
Why Choose us?
 
01/

High-Quality Materials

We use high-grade materials such as aluminium alloy, SUS304 stainless steel, and other durable materials that provide maximum durability and resistance to corrosion.

02/

Wide Range of Options

We offer a wide range of cylinder tube and piston rod options, including tie rods, hollow piston rods, and more. This ensures that you find the perfect fit for your specific needs.

03/

Customization

We can also customize our products to your specific requirements, including length, diameter, and shape. This ensures that you get exactly what you need for your application.

04/

Competitive Pricing

We offer affordable prices for our products without compromising on quality.

05/

Fast Delivery

We have a streamlined production process and a dedicated team of professionals that ensure fast delivery of our products to customers.

06/

Excellent Customer Service

Our team of highly trained and experienced professionals is always ready to assist you with any questions or concerns you may have about our products.

  • Aluminium 6063 Electric Cylinder Tube
    Aluminium 6063 Electric Cylinder Tube

    The alloy aluminum tube profile is mainly produced by the extrusion method, the most commonly used extrusion processes are forward extrusion and reverse extrusion. Extruded alloy aluminum pipes and
    Add to Inquiry
  • Single Groove Aluminium Electric Cylinder Tube
    Single Groove Aluminium Electric Cylinder Tube

    Guide the piston in the cylinder for linear reciprocating motion cylindrical metal parts. Air in the engine cylinder expands to convert thermal energy into mechanical energy; The gas in the
    Add to Inquiry
  • Double Groove Aluminium Electric Cylinder Tube
    Double Groove Aluminium Electric Cylinder Tube

    Guide the piston in the cylinder for linear reciprocating motion cylindrical metal parts. Air in the engine cylinder expands to convert thermal energy into mechanical energy; The gas in the
    Add to Inquiry
 
Benefits of Electric Cylinder Tube
 

 

Electric Cylinder Tube provide extremely accurate control and positioning. In addition, Electric Cylinder Tube helps adapt machines to flexible processes and has a low operating cost.

 

Versatile

Electric cylinder tubes can be used in a variety of industries, such as automation, packaging, material handling, and medical devices, and can be customized to meet specific application requirements.

Clean and safe

Electric cylinder tubes are clean and safe as they do not produce any leaks, contamination or noise associated with hydraulic or pneumatic systems, making them suitable for applications in sensitive environments.

High load capacities

Electric cylinder tubes can handle high loads and can be customized to meet specific load requirements.

Low maintenance

Electric cylinder tubes have a long service life and require minimal maintenance as they do not require hydraulic fluid, seals or valves.

Energy efficient

Electric cylinder tubes use less energy compared to hydraulic or pneumatic cylinders as they only consume electricity when in use, reducing energy costs and saving on resources.

High precision and accuracy

Electric cylinder tubes provide precise and accurate linear motion and can be programmed for precise positioning and speed control.

Easy to install and operate

Electric cylinder tubes are easy to install and operate as they only require an electrical connection and do not need any complex hydraulic or pneumatic systems.

 

 
Considerations for Using Electric Cylinder Tubes
 
Proper load positioning

When using electric cylinder tubes, proper load positioning is important to ensure the safety and efficiency of the application.
Centering the load: The load should be centered on the electric cylinder to ensure even distribution of weight and prevent damage to the unit.
Uniform loading: The load should be loaded evenly across the entire length of the cylinder to prevent uneven stress on the internal components.
Avoiding sideloading: Sideloading can cause excessive wear and tear on the electric cylinder, leading to premature failure.
Use of compatible accessories: When using accessories such as brackets or clamps, ensure that they are compatible with the cylinder and do not cause any unnecessary stress or strain on the unit.
Limiting overloading: Ensure that the load does not exceed the maximum load capacity of the electric cylinder to prevent damage to the unit or cause safety hazards.

Load capacity and weight limitations 

When using electric cylinder tubes, load capacity and weight limitations are two crucial considerations that need to be taken into account. Failure to do so can result in damage to the equipment or, even worse, injury to personnel.
Load Capacity: Load capacity refers to the maximum weight or force that can be applied to the electric cylinder tube without causing it to fail or malfunction. It is important to select electric cylinder tubes with the appropriate load capacity for the specific application to ensure safe and efficient operation.
Weight Limitations: Weight limitations refer to the maximum weight that the electric cylinder tube can bear without causing damage, failure, or malfunction. The weight of the load being lifted or moved must be carefully considered to ensure compliance with weight limitations.

Proper installation and wiring

Proper installation and wiring of electric cylinder tubes is critical for their safe and reliable operation. These include:
Power source: The electric cylinder needs to be connected to a reliable power source that can provide the required voltage and current. It is important to ensure that the power source is compatible with the electric cylinder and that it is properly grounded.
Mounting: The electric cylinder should be properly mounted to ensure that it is secure and stable. It is important to follow the manufacturer's recommendations for the mounting hardware and to use the appropriate tools and equipment.
Wiring: The wiring for the electric cylinder should be properly sized and connected to ensure that it can handle the required current. It is important to follow the manufacturer's wiring diagram and to use the appropriate wiring and connectors.
Enclosures: The electric cylinder should be enclosed in a suitable enclosure to protect it from dust, moisture, and other environmental factors. The enclosure should be properly ventilated to prevent overheating.
Maintenance: Regular maintenance is important to ensure that the electric cylinder operates properly and safely. This includes inspecting the wiring and connections, checking for signs of wear or damage, and performing any necessary repairs or replacements.

Overload protection
  • Electric cylinder tubes are commonly used in various applications, including robotics, automation, and material handling. When using electric cylinder tubes, it is critical to consider factors such as overload protection, environmental conditions, and maintenance requirements to ensure optimal performance and safety. Overloading can occur when the load exceeds the rated capacity of the cylinder, which can lead to damage or failure.
  • To prevent overload, manufacturers typically incorporate overload protection features into their electric cylinder tubes. These may include sensors that detect changes in force, pressure, or position and trigger the cylinder to either stop or reduce the load. Some electric cylinder tubes may also have built-in safety mechanisms, such as mechanical stops or shock absorbers that limit the amount of force that can be applied.
Emergency stop capability

When using electric cylinder tubes, there are several considerations to keep in mind, including emergency stop capability.
Load capacity: Make sure that the electric cylinder tube you choose can handle the load you need it to move. It’s important to select a cylinder with enough torque and thrust force to ensure safe and reliable operation.
Stroke length: Determine the stroke length required for your application. Choose an electric cylinder with a stroke length that fits within your system’s constraints and provides enough travel for the required motion.
Speed and acceleration: Consider the speed and acceleration requirements of your application. Choose an electric cylinder with an appropriate speed and acceleration capability for your needs.
Duty cycle: The duty cycle of an electric cylinder refers to how long it can operate continuously without overheating. Make sure the cylinder you choose can handle the duty cycle required for your application.
Feedback control: Feedback control allows you to monitor and control the position, velocity, and acceleration of the cylinder. Choose an electric cylinder with an appropriate feedback control system to ensure precise and reliable motion control.
Emergency stop capability: Make sure that the electric cylinder tube you choose has an emergency stop capability to ensure safe operation. This can be achieved through the use of limit switches or other safety features.

Regular inspection and maintenance.
  • Maintenance and servicing are also important considerations for electric cylinder tubes. Regular inspections and cleaning can help prevent issues such as wear and tear, lubrication issues, or electrical faults. In addition, it is important to follow the manufacturer's guidelines for servicing and replacing components such as seals, bearings, or wiring.
  • Another consideration when using electric cylinder tubes is the environmental conditions in which they will be operating. For example, humidity, temperature, and exposure to dust or corrosive materials can affect the performance and lifespan of the cylinder. Proper sealing and protective coatings may be required to ensure the cylinder can withstand these conditions.

 

Types of Electric Cylinder Tubes

There are a variety of electric cylinder tubes available, such as

Rod-style electric cylinders

These cylinders consist of a motor, a lead screw, and a piston, all enclosed in a cylindrical tube. They are designed to provide linear motion for applications that require precision and reliability.

Guided electric cylinders

These cylinders have a guide system that ensures the piston moves in a straight path. They are commonly used in applications that require high precision, such as in the manufacturing of semiconductor equipment and medical devices.

Thrust electric cylinders

These cylinders are designed to provide high thrust force for heavy-duty applications. They feature a powerful motor and a high-performance ball screw that can handle heavy loads and withstand harsh environments.

Multi-axis electric cylinders

These cylinders consist of multiple axes of motion and are designed for applications that require complex movements, such as pick-and-place operations in packaging and assembly lines.

Linear-motor driven electric cylinders

These cylinders use a linear motor to provide direct, precise, and high-speed linear motion. They are commonly used in applications that require high acceleration and deceleration rates, such as in semiconductor manufacturing and robotics.

 

Materials of Electric Cylinder Tube

 

Electric Cylinder Tubes can be made from aluminum, steel, alloys, and composite materials. Mechanical strength, corrosion resistance, and impact resistance are critical factors in determining which material is used. Carbon fiber composite cylinders can be very light due to the high tensile strength of carbon fiber, but are more difficult to manufacture.

 
01
 

Aluminum

This is the most common material used in electric cylinder tubes due to its lightweight, durability, and corrosion resistance. It is also easy to machine and offers good thermal conductivity.

 
02
 

Stainless steel

Stainless steel is another popular material used in electric cylinder tubes. It offers high strength and resistance to corrosion and oxidation. It is also easy to clean and sanitize, making it suitable for use in the medical and food processing industries.

 
03
 

Carbon steel

Carbon steel is a strong and durable material that is commonly used in industrial applications due to its high load-bearing capacity and low cost.

Mild Steel Round Bar

 

Welded Stainless Steel Pipe Tube

Titanium

Titanium is a lighter and stronger alternative to steel, making it ideal for applications where weight and strength are critical. It is also highly resistant to corrosion and can withstand high temperatures.

Composite materials

Composite materials such as fiberglass, carbon fiber, and kevlar are used in electric cylinder tubes for their high strength-to-weight ratio and resistance to corrosion and abrasion. They are also popular in applications where electrical conductivity is a concern.

 

 
Applications of Electric Cylinder Tube
 

Electric cylinder tubes offer a great deal of flexibility and precision when it comes to controlling linear motion. Their applications are diverse and can be found across different industries and fields. Some of the common applications of electric cylinder tubes are

01/

Printing (Tension Control)

In printing, precise tension control is essential for proper ink transfer and registration. Electric cylinder tubes are used to control the tension of the web while printing.

02/

Semiconductors (Spot Welder, Chip Grinding)

In semiconductor manufacturing, electric cylinder tubes are used as spot welders for wire bonding and as chip grinders for preparing the wafer surface. In the automotive industry for driverless transport vehicles, dispensing and a selection of jointing methods - gluing, welding and riveting.

03/

Juvenile Control

Electric cylinder tubes are also used in juvenile control devices to monitor and control the movement of doors, windows, and gates.

04/

Robotics

Electric cylinder tubes are widely utilized in robotics for linear motion control and movement of grippers. In the food and beverage industry, for production of PET bottles, filling and labelling systems and robotic applications such as milking robots. They can also be used for positioning and alignment.

05/

Medical Equipment

Electric Cylinder Tube benefits in accuracy, flexibility and low operating costs lead to use in robotics, electronics and electronic assembly, machine tools and many other industrial sectors.They provide precise positioning and adjustability of the equipment. Electric cylinder tubes are used in medical equipment such as hospital beds, dental chairs, and surgical tables.

06/

Packaging:

Electric cylinder tubes can be used in packaging machines to control the movement of the packaging material and the product being packaged. Electric Cylinder Tube are used in materials handling for operations such as servo presses and clamping and widely used in the packaging sector.

When Choosing Electric Cylinder Tube, You Should Consider

 

Electric cylinder tubes can offer a reliable and efficient alternative to hydraulic or pneumatic cylinders. By considering the load capacity, stroke length, speed and acceleration, duty cycle, feedback control, and emergency stop capability, you can choose the right electric cylinder for your application.

 

Load Requirements: The force required to move your load will help determine the size and type of electric cylinder needed.

 

Control Options: Consider the control options that will be required for your application such as position feedback, end-of-stroke sensing, and advanced motion control.

 

Noise Level: Some applications may require low noise or even silent operation, so it is important to select an electric cylinder with low operating noise and vibration.

 

Power Supply: Choose an electric cylinder that matches the voltage and current requirements of your power supply.


Integration compatibility: Ensure that the electric cylinder is compatible with other components in your system, such as controllers, sensors, and software.


Budget: Consider the upfront cost of the electric cylinder as well as any ongoing maintenance costs when making your selection.


Maintenance and longevity: Electric cylinders have fewer parts and require less maintenance than comparable hydraulic cylinders. However, some applications may require additional ruggedness and protection to increase longevity.

 

Our Factory

 

Founded in 2001, the company has always adhered to the development tenet of science and technology as the guide, recruiting and introducing professional and technical talents, absorbing domestic and foreign technology, and constantly forging ahead. The factory specializes in producing Agra brand cylinder tubes and piston rods (precision shafts). More than 60% of the products are exported to Southeast Asia, the Middle East and Europe, and have won the trust of users at home and abroad.

 

20230922143043cec61b9f6d4e4ee584d9da794cff252f.jpg (800×531)
202309221439037768641a22ac47a189bcb9448adc48f0.jpg (500×332)
202309221439288cddbd00b8f24b21bdcfe3ebda15ab18.jpg (500×332)
202309221439246dbdb7bd9b9c4a15b7768109efc7012a.jpg (500×332)
202309221439116efcef4cd92b4d38aee0bf536be9e5de.jpg (500×332)

 

 
Certificate
 

 

Wuxi Yagra non-ferrous metal pipe factory credit certificate

 

20230922144512aae97a639ee14f09a6f4dcafd2641453.jpg (500×352)
20230922144514dc31b08f87864fbb9ad78b4bf5c56971.jpg (500×352)
202309221445184e4becc596534164ad4014987e077a44.jpg (500×352)
202309221445213d9f49fdb531490f95a0ae9ef816fff8.jpg (500×352)
20230922144523bdd417fd49aa4b3e8f004daa40292014.jpg (500×352)

 

 
Cabus
 

 

20230922144745804fdab1b90e47859b892f8dd0da8acd.jpg (500×707)
20230922144748d3dae424e2484d279d4df5bc17dea9e8.jpg (500×707)
202309221447526c307a1c2b244ea9becd3b4a5499d92a.jpg (500×707)
 
Yagra
 

 

product-1-1
product-392-553
product-392-552
product-372-525

 

 
Ultimate Faq Guide to CK45 Quenching And Tempering Precision Piston Shaft
 

Q: Which is better pneumatic or electro pneumatic?

A: For example, pneumatic actuators can provide a higher speed, but electric linear actuators provide the most precise control since air and fluid pressure are more difficult to control than electricity.

Q: Which is better pneumatic or electric?

A: Pneumatic tools are relatively smaller and lighter than the traditional electric power tools as they do not have a main motor installed. Hence, these pneumatic tools offer better power-to-weight-ratio, allowing lighter and smaller air tools to produce more power than electric ones.

Q: What is the difference between pneumatic cylinder and actuator?

A: Again, the electric actuator counterpart will maintain its performance throughout the life of the actuator and can actually out-perform the pneumatic cylinder by instantaneously developing force. A pneumatic cylinder, on the other hand, has to wait for air pressure to build up to achieve the desired force.

Q: What is the difference between electric and pneumatic cylinders?

A: Electric actuators offer more enhanced control, even in demanding environments, and they can supply very high forces with great precision. They can be programmed for any number of exact positions, whereas standard pneumatic cylinders are limited to two or three (more for servo-pneumatics).

Q: What are some applications of linear actuators?

A: Because a linear actuator can be used to either push or pull with the same force, its applications involve lifting, lowering, sliding, adjusting and tilting objects. Robotics – Linear actuators are used within robotics to control repetitive movements; they can control the acceleration rate and the force applied.

Q: What is an electric cylinder?

A: An electrically driven cylinder generally converts rotary mechanical force generated by the electric motor into a linear motion, via a spindle or toothed belt. The electrical energy generated by the motor develops torque, the actuating force to power the load.

Q: What affects pneumatic cylinder speed?

A: This velocity is influenced by several factors, including the load being moved, the air pressure applied, the length and diameter of the tubing connecting the cylinder and control valve, and the flow rate of the control valve.

Q: What are the considerations for pneumatic cylinder design?

A: Load: A force at least 25% greater than the load is typically necessary to make up for system pressure losses. Force factor: The force factor is simply the area of the cylinder piston. Force factor times air pressure equals the force produced by the cylinder.

Q: What is an electric cylinder tube?

A: Electric cylinder tubes are devices that convert electrical energy into mechanical energy, which allows them to push or pull loads in an automated system. They consist of a motor, a lead screw or ball screw, and a cylinder tube.

Q: How does an electric cylinder tube work?

A: Electric cylinder tubes work by converting electrical energy into rotational motion. The motor turns the lead screw or ball screw, which rotates the nut along the screw thread. This rotation is then translated into linear motion along the cylinder’s axis, propelling the piston and attached load.

Q: What are some applications of electric cylinder tubes?

A: Electric cylinder tubes are commonly utilized in industrial automation systems where linear motion is required for task completion. Some applications may include packaging, material handling, pick and place, test and measurement, and assembly lines.

Q: What are some benefits of electric cylinder tubes?

A: Electric cylinder tubes offer a range of benefits, such as:
● Precise position control and feedback.
● High repeatability.
● High thrust and speed capabilities.
● Quiet operation.
● Easy integration.
● Low maintenance requirements.

Q: What are the types of electric cylinder tubes?

A: There are a variety of electric cylinder tubes available, such as:
● Rod-style electric cylinders.
● Guided electric cylinders.
● Thrust electric cylinders.
● Multi-axis electric cylinders.
● Linear-motor driven electric cylinders.

Q: What factors should be considered when selecting an electric cylinder tube?

A: Some factors that should be considered when selecting an electric cylinder tube include:
● Load requirements.
● Speed requirements.
● Stroke length.
● Duty cycle and operating conditions.
● System integration requirements.
● Environmental factors such as temperature, humidity, and corrosive substances.

Q: What maintenance is required for electric cylinder tubes?

A: Most electric cylinder tubes require little maintenance other than routine cleaning and lubrication. However, some components, such as the motor brushes, may need to be periodically replaced.

Q: What safety considerations should be taken when using electric cylinder tubes?

A: Some safety considerations for using electric cylinder tubes include:
● Proper load positioning.
● Load capacity and weight limitations.
● Proper installation and wiring.
● Overload protection.
● Emergency stop capability.
● Regular inspection and maintenance.

Q: How do I identify my hydraulic cylinder?

A: Every cylinder has a part number by which it can be identified. That number contains technical information regarding the type, the production date, the application etc. In 95% of the cases, that part number is engraved on the cylinder shell.

Q: What is the electric version of a hydraulic cylinder?

A: Electric hydraulic cylinders, which are driven solely by an electric motor, are increasingly replacing hydraulic cylinders due to their convenience and energy efficiency. Against this background, electric hydraulic cylinders are products that pursue the convenience of an electric system while still being hydraulic.

Q: What are the four types of hydraulic cylinder?

A: Single acting cylinders.
● Double acting cylinder.
● Tandem hydraulic cylinders.
● Telescopic/multistage/ram type/actuating hydraulic cylinders.

Q: What is single groove aluminium electric cylinder tube?

A: Guide the piston in the cylinder for linear reciprocating motion cylindrical metal parts. Air in the engine cylinder expands to convert thermal energy into mechanical energy; The gas in the compressor cylinder is compressed by the piston and the pressure is increased.

We're professional electric cylinder tube manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy or wholesale cheap electric cylinder tube made in China here from our factory. For price consultation, contact us.

CK45 Carbon Steel Round Bar, CK45 Chrome Plated Round Bar, CK45 Seamless Steel Tube

(0/10)

clearall